Achilles tendon repair

Original Editor - Matt Anderson.

Top Contributors - Ben Kasehagen, Rachael Lowe, Darine Mohieldeen, Kim Jackson and Matt Anderson  


The Achilles Tendon connects the calf muscles to the calcaneus (heel bone) and is one of the important tendons in the human body. The main action of the achilles tendon is foot plantar flexion. Common pathologies include: tendinopathy, tear or rupture. Examples of mechanisms of injury for rupture includes: falling from a height, forceful plantar flexion of the ankle (as in jumping with an extended knee), or using the foot to break a fall if you stumble[1]. Clinically they present with a palpable gap on palpation, increased passive dorsiflexion, lack of heel raise and a positive Thompson Test[1]. Achilles tendon rupture is either managed conservatively with a cast or surgically with an achilles tendon repair.

For more details on Achilles Tendon Rupture visit this page.

Conservative vs Surgical Intervention

There is much debate in the literature about treatment for achilles tendon rupture with the two options comprising of a conservative or surgical approach. Many studies have shown that the re-rupture rates are higher in cases of non-operative management. More recently studies have demonstrated equivalent or improved rates of re-rupture compare with surgical intervention[2][3]. However, many people continue to be treated with surgical repair and physiotherapists will continue to see them for post-operative rehabilitation in their clinics.

Visit the achilles tendon rupture page for information on conservative management.


Prior to surgery general oedema reduction interventions should be utilised (Rest, Ice, Compression, Elevation). The surgery will ideally occur within one week of the rupture.

Surgery Description

Many techniques exist for this surgery, including transverse, medial and longitudinal incisions. The ankle is placed in neutral position and the severed ends of the tendon are sutured together. The surgeon will then take the ankle through complete range of motion to look at the integrity of the repair. A cast is often applied, with the surgical technique determining how long the cast stays on[4]. Many surgeons are now focusing on early weight bearing and passive motion to improve tendon healing. A new minimally-invasive technique involves utilisation of the peroneus brevis via two para-midline incisions. The technique reportedly preserves skin integrity over the site most prone to breakdown in a vertical incision, open reconstruction.[5] Another study recommended percutaneous repair in the recreational athlete and in patients concerned with cosmesis, and open repair for all high-caliber athletes who cannot afford any chance of rerupture."[6]


Early mobilisation following achilles tendon repair has been reported to be beneficial in terms of postoperative recovery and improved tendon vascularity. Despite the increasing supported for accelerated rehabilitation regimes, there is still no consensus regarding the most preferable protocol. Protocols have been developed by Brumann et al[7] and Braunstein et al[8] 

See the following clinic protocols:

Dutton[4] describes three phases of post-surgical rehabilitation following achilles tendon repair. 

Phase I

Phase I typically lasts three weeks.

Goals of this phase are as follows:

  • Control oedema and protect the repair site
  • Minimise scar adhesion and detrimental effects of immobilisation
  • Progress to full weight bearing as tolerated/indicated
  • Pain 5/10 or less, strength 4/5 all lower extremity muscles except plantar flexors

Phase I interventions include:

  • Modalities for pain and oedema
  • Stretching of large lower extremity muscle groups, gastrocnemius/soleus added at week 3
  • AROM: plantar and dorsiflexion 3x5; 3 times daily; add inversion and eversion at week 2
  • Foot/ankle isometrics at week 2; band exercises week 3
  • Proprioceptive training for lower extremities; Gait training
  • Upper extremity cardiovascular exercise
  • Joint mobilisation and soft tissue work, as indicated

Phase II

Phase II typically lasts from post op week 4-6.

Goals for this phase are as follows:

  • Normalized gait pattern
  • Full ankle ROM
  • 5/5 lower extremity strength
  • Return to full ADL ability
  • Pain reported to be <2/10
  • Proprioceptive reactions equal to non-surgical side

Phase II interventions include:

  • Ankle flexibility at various knee angles
  • Progressive closed kinetic chain lower extremity strengthening
  • Cardiovascular progression
  • Proprioceptive training on variety of surfaces
  • Manual resisted exercises and joint mobilization, as indicated

Phase III

Phase III typically lasts from post op week 6-15.

Goals for this phase are as follows:

  • Initiate running program
  • Improve balance and coordination
  • Increase velocity of activity
  • Return to sport

Phase III interventions include:

  • Progressive ankle and lower extremity strengthening
  • Agility exercises
  • Double heel raise/lower progressing to single leg heel raise at various speeds

A recent systematic review by Brumann and colleagues (2014)[9] identified the most up-to-date rehabilitation protocol for an achilles tendon repair. They summarised their findings with the following guidelines;

Week 0 - 2

  • Nil ankle RoM
  • Orthosis fixed at 30° of PF
  • Progress to full weight bearing (FWB)

Week 3 - 6

  • FWB
  • Active ankle RoM 0-30°
  • Orthosis limited to plantargrade (0° DF) to 30° PF

Week 7+

  • Full RoM
  • Nil orthosis


  1. 1.0 1.1 Chiodo CP, Glazebrook M, Bluman EM, Cohen BE, Femino JE, Giza E, et al. American Academy of Orthopaedic Surgeons clinical practice guideline on treatment of Achilles tendon rupture. J Bone Joint Surg Am 2010;92(14):2466–8.
  2. Gulati V, Jaggard M, Al-Nammari SS, Uzoigwe C, Gulati P, Ismail N, Gibbons C, Gupte C. Management of achilles tendon injury: a current concepts systematic review. World journal of orthopedics. 2015 May 18;6(4):380.
  3. Willits K, Amendola A, Bryant D, Mohtadi NG, Giffin JR, Fowler P, Kean CO, Kirkley A. Operative versus nonoperative treatment of acute Achilles tendon ruptures: a multicenter randomized trial using accelerated functional rehabilitation. JBJS. 2010 Dec 1;92(17):2767-75.
  4. 4.0 4.1 Dutton M. Orthopaedic Examination, Evaluation, and Intervention. New York, NY:McGraw-Hill:2004.
  5. Carmont MR, Maffulli N. Less invasive Achilles tendon reconstruction. BMC Musc Dis. 2007:8(100).
  6. Bradley JP, Tibone JE. Percutaneous and open surgical repairs of Achilles tendon ruptures: A comparative study. AJSM. 1990;18:188-195.
  7. Brumann, M., Baumbach, S. F., Mutschler, W., & Polzer, H. Accelerated rehabilitation following Achilles tendon repair after acute rupture-Development of an evidence-based treatment protocol. Injury. 2014
  8. Braunstein M, Baumbach SF, Boecker W, Carmont MR, Polzer H. Development of an accelerated functional rehabilitation protocol following minimal invasive Achilles tendon repair. Knee Surgery, Sports Traumatology, Arthroscopy. 2015:1-8.
  9. Brumann, M., Baumbach, S. F., Mutschler, W., & Polzer, H. Accelerated rehabilitation following Achilles tendon repair after acute rupture-Development of an evidence-based treatment protocol. Injury. 2014
10. Khan, Riaz JK, et al. "Treatment of acute Achilles tendon ruptures: a meta-analysis of randomized, controlled trials." JBJS 87.10 (2005): 2202-2210. (Level 1A)

11. Olsson, Nicklas, et al. "Stable surgical repair with accelerated rehabilitation versus nonsurgical treatment for acute Achilles tendon ruptures: a randomized controlled study." The American journal of sports medicine 41.12 (2013): 2867-2876 (Level 1B)

12. Huang, Jiazhang, et al. "Rehabilitation regimen after surgical treatment of acute Achilles tendon ruptures: a systematic review with meta-analysis." The American journal of sports medicine43.4 (2015): 1008-1016. (Level 1A)

13. Kearney, Rebecca S., et al. "A systematic review of early rehabilitation methods following a rupture of the Achilles tendon." Physiotherapy 98.1 (2012): 24-32. (Level 1A)

14. Kangas, Jarmo, et al. "Early functional treatment versus early immobilization in tension of the musculotendinous unit after Achilles rupture repair: a prospective, randomized, clinical study." Journal of Trauma and Acute Care Surgery 54.6 (2003): 1171-1180. (Level 2B)